NPI Lead - Photonics

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Reference:BH-2213

Sector:Electrical Engineering

Salary:$160,000 to $200,000 Per Annum

Benefits:Bonus, Equity, Medical & Dental.

Town/City:Palo Alto

Contract Type:Permanent

NPI Lead (Photonics – New Product Introduction) | Palo Alto, California | Hybrid | up to $200k

Are you a hands-on, data-driven engineer with a passion for innovation?

Do you thrive at the intersection of cutting-edge design and high-volume manufacturing?

If so, we have an exciting opportunity for you.

We’re looking for a New Product Introduction (NPI) Lead to spearhead the development and industrialization of our advanced Silicon Photonics products.

In this role, you’ll be the go-to technical expert in assembly and packaging processes—playing a pivotal role in translating next-generation designs into scalable, production-ready solutions.

This is more than just a technical role—this is your chance to shape the future of photonic manufacturing.
 
Responsibilities:
  • Own Process Development – Lead the design, characterization, and optimization of critical processes like precision die bonding, wire bonding, and optical alignment.
  • Enable High-Volume Manufacturing (HVM) – Define equipment specs, design custom tooling, and qualify processes for seamless scale-up.
  • Implement SPC & DOE – Use advanced statistical methods to monitor process health, drive yield improvements, and ensure process stability.
  • Master Silicon Photonics Assembly – Tackle complex packaging challenges involving fiber attach, thermal management, and high-density interconnects.
  • Drive Design for Manufacturability (DFM) – Collaborate with design teams to ensure products are optimized for robust, high-yield production.
  • Boost Yields – Lead root cause analyses and implement corrective/preventative actions to hit and exceed yield targets.
  • Lead Manufacturing Transfers – Develop detailed documentation and manage the technical transfer of processes to contract manufacturing (CM) partners.

Skills & Experience:
  • A minimum of a Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Materials Science, Physics, or a related field with Master’s or PhD preferred.
  • 5+ years of experience in NPI or process engineering within semiconductor, electronics, or photonics packaging.
  • Hands-on experience in assembly processes: die bonding, wire bonding, optical alignment.
  • Expertise in Silicon Photonics packaging.
  • Strong command of SPC, DOE, and statistical tools for manufacturing optimization.
  • Track record of ramping processes from R&D to high-volume manufacturing.
  • Deep materials knowledge (epoxies, solders) and process characterization expertise.
  • Experience with automation equipment and process qualification.
  • Proficiency with statistical software (JMP, Minitab).
  • Experience working with offshore CMs.
  • Strong analytical, problem-solving, and communication skills.

What’s in it for you?
  • Salary up to $200k DOE.
  • Hybrid working.
  • Bonus 10%-20%.
  • Equity DOE.
  • Medical and Dental.

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